Quality management has evolved beyond product quality and manufacturing processes to encompass the entire lifecycle of a product or its "quality biography." Today's quality criteria include high product quality, environmental protection, and fair cooperation. This shift in focus requires companies to act credibly and responsibly, making quality management a top task. … [Read more...] about A New Quality: Handbook on Rethinking Quality Management
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Quality Can Be The Turning Point In ESG Initiatives
ESG has become a prominent concern for businesses due to increasing demands from customers and investors for transparent ESG reporting. The European Union's Corporate Sustainability Reporting Directive (CSRD) has made such reporting a legal obligation for large organizations, indicating a trend towards mandatory compliance similar to that seen with ISO 9001 certifications.The … [Read more...] about Quality Can Be The Turning Point In ESG Initiatives
Quality of the Future
Quality management (QM) is evolving beyond traditional product-focused methods to embrace comprehensive customer experiences and service integration, reflecting the dynamic nature of customer needs in various industries, including mobility. The study, in collaboration with TU Berlin, highlights the importance of developing QM organizations that are proactive and tailored to … [Read more...] about Quality of the Future
What are Boeing’s Bad Manufacturing Habits Leading to Quality and Reliability Risks?
Boeing has faced significant scrutiny over its manufacturing practices, which have recently been linked to several quality and reliability issues, including the high-profile 737 Max series air crashes and a near-disaster involving an Alaska Airlines Max 9. Key factors contributing to these incidents include accepting substandard parts from suppliers, deferred problem-solving to … [Read more...] about What are Boeing’s Bad Manufacturing Habits Leading to Quality and Reliability Risks?
What is a Fishbone Diagram?
Fishbone diagrams, also known as Ishikawa diagrams or cause-and-effect diagrams, are visual tools used to systematically identify potential factors causing an overall effect, particularly in troubleshooting and quality improvement sessions. The diagram looks like the skeleton of a fish, where the problem or effect is the fish's head, and the bones branching off the spine … [Read more...] about What is a Fishbone Diagram?
From Concept to Perfection: Toyota’s GD3 Method Sets a New Standard in Product Quality
Jim Morgan and Matthew Savas delve into the transformative GD3 method in product development, a methodology pioneered by Toyota to elevate product quality and customer satisfaction while minimizing costs and avoiding failures. The GD3 approach, standing for "good discussion, good dissection, good design," revolutionizes the traditional approach to addressing quality issues by … [Read more...] about From Concept to Perfection: Toyota’s GD3 Method Sets a New Standard in Product Quality
Book Review: The Quality Toolbox, Third Edition
The all-time bestseller in quality tools, "The Quality Toolbox," has been extensively updated and expanded, incorporating several new technology-focused tools, making it an invaluable resource for anyone facing the intricate challenges of today's business environment. This updated edition is not just for quality professionals, who have traditionally depended on it as a crucial … [Read more...] about Book Review: The Quality Toolbox, Third Edition
Meeting the Demands of Modern Quality Control With Robotic Assistance
In the evolving manufacturing landscape, robotic assistance emerges as a critical solution to meeting the heightened demands of modern quality control. Traditionally, manufacturers have leaned heavily on manual systems for quality checks despite their understanding and adoption of automation in production processes. However, the detailed and repetitive nature of quality control … [Read more...] about Meeting the Demands of Modern Quality Control With Robotic Assistance
Losing Faith in LEAN
LEAN management, originally derived from Toyota's operational efficiency system, has seen a fluctuation in faith from professionals engaged with its methodologies for extended periods. While new adopters continue to enter the LEAN sphere, keeping its principles in circulation, veterans often find themselves disillusioned. This disenchantment stems from a dissonance between the … [Read more...] about Losing Faith in LEAN
Data Quality vs. Data Enrichment
Manufacturers are collecting information from an ever-broadening network of sources. Whether it’s time-series data from traditional physical sensors, real-time video streams, or unstructured and manually entered reports, data are at the core of day-to-day operational decision making. What are the nuances of Data Quality (DQ) and Data Enrichment? Highlighting their critical … [Read more...] about Data Quality vs. Data Enrichment
Differentiating Between Tactile and Optical Measurement Technology for Dimensional Inspection
The article addresses the evolving requirements in part quality assessments within manufacturing processes, emphasizing the need for precise geometric dimension checks and comprehensive documentation. It introduces a critical decision-making process for acquiring new 3D measuring systems—choosing between tactile and optical measurement technologies. Tactile 3D systems, which … [Read more...] about Differentiating Between Tactile and Optical Measurement Technology for Dimensional Inspection
How To Choose Which Factory Audit You Need?
Choosing the right factory audit is crucial for importers to evaluate potential suppliers' reliability, capabilities, and risks. Given the variety of factory audits available, making the right selection depends on several factors, including the possibility of conducting an on-site audit, the supplier's willingness to be audited, and the specific aspects the buyer wishes to … [Read more...] about How To Choose Which Factory Audit You Need?
Five core practices for Operational Excellence (OpEx)
Benjamin Taylor's article outlines the essence of Operational Excellence (OpEx) and its reliance on people-centric approaches. The piece humorously begins by depicting managers' selective attention to OpEx principles, often overlooking the crucial chapter on Respect For People. However, Taylor emphasizes that at the Operational Excellence Summit in Hamburg, a resounding theme … [Read more...] about Five core practices for Operational Excellence (OpEx)
Can You Still Fail With a Quality System?
Boeing has experienced challenging incidents over the past year, highlighting potential weaknesses within its Quality system. Various issues, ranging from lost wheels and cracked cockpit windows to engine fires across different flights and aircraft models, including the 737 MAX series, have raised concerns about the effectiveness of Boeing's quality management and safety … [Read more...] about Can You Still Fail With a Quality System?
How Technology and Data Analytics are Revolutionizing Auditing
This article by Genevieve Diesing is the second of a 2-part article on auditing and highlights the transformative impact of technology and data analytics on auditing. Traditional auditing methods are replaced by more efficient techniques facilitated by data analytics and advanced information technology. This shift has made many conventional auditing practices obsolete, allowing … [Read more...] about How Technology and Data Analytics are Revolutionizing Auditing
Auditing 101: Understanding Audits and Tips to Prepare
This article by Genevieve Diesing is the first of a 2-part article on the crucial role of auditing in a quality management system (QMS). Auditing validates that a company's activities align with its declared commitment to quality, as outlined in its QMS, and drives continuous improvement.An audit acts as a health check for business processes, assessing their alignment with the … [Read more...] about Auditing 101: Understanding Audits and Tips to Prepare
5 Key Components of Quality Control Measures
This article from FATFINGER provides a detailed overview of the five critical components of quality control measures in manufacturing. These measures ensure that products meet or exceed the highest standards. The first component, Product Design Analysis, emphasizes collaboration between design and production teams and the integration of Design for Manufacturability (DFM) … [Read more...] about 5 Key Components of Quality Control Measures
Product Quality Strategies: 13 You Need To Use
Adrian Leighton outlines 13 essential product quality strategies for achieving consistent product quality. These strategies are categorized into pre-production and post-production stages, providing a comprehensive approach to quality assurance.In the pre-production phase, Leighton emphasizes the importance of due diligence in supplier selection, defining clear quality … [Read more...] about Product Quality Strategies: 13 You Need To Use
What’s Your Process Language?
In this article, Thomas Kohlenbach emphasizes the importance of clear communication and understanding in process management, drawing from his experience in process excellence. He begins with an anecdote from a client visit in Bangkok, where he spoke in German to a team of Thai executives, highlighting the significance of using a common language for effective communication. This … [Read more...] about What’s Your Process Language?
Critical Failure Factors for Quality 4.0: An Exploratory Qualitative Study
This academic article, published in the International Journal of Quality & Reliability Management, delves into Quality 4.0 (Q4.0), a new concept in the field of quality management. The study aims to explore the critical failure factors (CFFs) associated with the implementation of Q4.0 and how its failure can be measured. This qualitative study involved in-depth interviews … [Read more...] about Critical Failure Factors for Quality 4.0: An Exploratory Qualitative Study