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Several organizations miss a vital component of a lean handling system known as PFEP, “A Plan for Every Part.” While some companies assume that a lean transformation in their operations should focus on labor, PFEP focuses more on inventory. The PFEP seeks accurate and regulated inventory reductions for every purchased component to make any company’s material handling operation smoother and more open to improvement. Some companies have even seen a 50% inventory reduction after adopting PFEP. As organizations make and adopt a PFEP approach, they find those earlier ways to handle materials are outdated and more inefficient.
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